plunger sleeve die casting casting part design

Our plunger sleeve die casting process involves utilizing a carefully designed casting part and casting mould to produce high-quality components. The die for casting is crucial in ensuring precise shaping and consistency in the final product. Attention to detail in both the design of the casting part and mould is essential for achieving optimal results.
  • TOPCASTING
  • China
  • 10-30 Days
  • 4000 Pieces per Month

Details

PRODUCT DETAIL


Price

According to the specific process and surface treatment decision

Material:Aluminum Alloy

Application:Machinery Parts, Auto Parts

Surface treatment:Powder Coating

Certification:ISO9001:2015

Service:OEM ODM Customised

Tolerance:0.01-0.05mm

Machining Process:Die Casting

Drawing File:3D/CAD/DWG/PDF


Quantity Cost

1 Unit $0.50 – $18 / Unit


Shipping Details

Port: Xiamen or Guangzhou     Transportation: Ocean; Air; Land


Key Features

  • High finish appearance, smooth surface roughness is Ra1.6 after machining.

  • The machining precision is high and the assembly structure is seamless.

  • No granules, no spots, and no paint peel-off in appearance.

  • Smooth appearance, corrosion resistance.


Material

AluminumADC12,ADC10,A360,A356,A380,A413,B390,EN47100,EN44100Magnesium alloy AZ91D, AM60B Zinc alloy ZA3#,ZA5#,ZA8, Depond on cusomer requested


Process

Tooling design-Tooling fabrication- Die casting- Deburring-Machining-Finish-Packing


Certification

ISO9001


Finish

1 Blasting 2 Anodize 3 Electrophoresis 4 Powder coating 5 Chromizing


Packaging Details

1. each in bubble bag 2. special carton 3. Pallet 4. Wooden Case


Specifications

DimensionsCustomized
ColorMetal Colors Available
TechnologyHigh Pressure Die Casting, CNC, CMM Measure, Painting
Surface treatmentPolishing, Electroplating, Sandblasting, Anodizing
ApplicationAutomobile 42%, Furniture 21%, Industry 18%, Lighting 15%, Other 4%
CustomizationCustomized logo(Min. Order: 1000 Pieces);Customized packaging(Min. Order: 1000 Pieces)


Die casting

Application fields of aluminum die casting


The processing industry often maximizes the performance of materials and applies the value of materials to your project at a low price.



plunger sleeve die casting

Communication equipment

Aluminum can stand high temperate environments, for its great electricity and shielding properties. Its die-casting parts are widely used in network construction, telecommunication infrastructure, and the computer industry, primarily aluminum has a good performance in heat dissipation of radio-frequency filter shells.

plunger die casting

Auto Parts

Die-cast aluminum parts offer high strength and hardness, contributing to improved fuel efficiency in cars by reducing overall weight.

casting part design

Industrial machinery and equipment accessories

Excellent corrosion resistance, small parts in various industrial machinery and equipment, electronic connectors, and shell components can all be produced through die casting.

plunger sleeve die casting

Street lamp housing, home hardware

Its good stiffness, durability, and light weight make it very suitable for the use of common objects


Technological capabilities

Minimum possible weight of the partZinc alloy 0.003g, aluminum alloy 0.005g.
Maximum possible weight of the partZinc alloy 10Kg, aluminum alloy 5Kg. For details, please refer to the product structure.
Minimum possible sizes of the partunlimited
Maximum possible sizes of the partZinc alloy 3600c㎡, aluminum alloy 6400c㎡.
Minimum possible wall thickness Zinc alloy 0.8mm, Aluminum alloy 1.0mm.
Maximum possible wall thicknessNormal 3mm partial 10mm zinc-aluminum castings are the same.
Tolerance class for casting±0.03 depends on the size and structure of the product.
Minimum possible batch2000 molds/batch, except for new product trial molds.


Production equipment

EQUIPMENT

Hot Chamber Die Casting Machine  
Cold Chamber Die Casting Machine
CNC milling machine
CNC spark machine 
Milling machine
Grinder
Drilling machine
Stamping  machine
CNC lathes
Vertical machining center
Carving machine
Desktop drilling & tapping machine
Sawing machine
Shot blasting machine
Flat grinder
Electric punch
Hydraulic press
Gear punching machine
Assembly production capacity


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